Formulas and the two legs
T is plate thickness; θ is the refracted angle from the normal inside the test material. SP is the accumulated one-way sound path from the beam entry point to the reflector. Lengths use one consistent unit. The V-path follows both legs to the next top-surface intersection; it is not the round-trip echo distance back to the probe.
- Half skip (surface distance) = T × tan θ.
- Full skip (surface distance) = 2T × tan θ.
- Half-skip sound path = T / cos θ.
- Full-skip sound path (V-path) = 2T / cos θ.
- Surface distance for a reading = SP × sin θ.
- Leg 1 depth = SP × cos θ, for 0 ≤ SP ≤ T / cos θ.
- Leg 2 depth = 2T − SP × cos θ, for T / cos θ < SP ≤ 2T / cos θ.
These are right-triangle derivations using the equal-angle reflection geometry described in Evident's An Introduction to Ultrasonic Flaw Detection. For leg 2, the beam has already crossed the thickness T; its upward travel is SP × cos θ − T. Subtract that upward travel from T to get 2T − SP × cos θ.
Worked example: 25 mm plate at 60°
Half skip = 25 × tan 60° = 43.3013 mm; full skip = 86.6025 mm. One leg is 25 / cos 60° = 50 mm; the V-path is 100 mm.
A 75 mm sound-path reading lies on leg 2 because 50 < 75 ≤ 100. Its surface distance is 75 × sin 60° = 64.9519 mm. Its depth is 2 × 25 − 75 × cos 60° = 12.5 mm below the top surface. Applying the leg 1 formula here would incorrectly place the reflector below the backwall.
Snell's law and critical angles
For an incident longitudinal wave in the wedge and a refracted shear wave in the plate, sin α / cW = sin θ / cS. Rearranging gives θ = arcsin[(cS / cW) × sin α]. Here α is the incident angle from normal, cW is wedge longitudinal velocity, cS is material shear velocity, and cL is material longitudinal velocity. The calculator substitutes your numbers above.
At a critical angle the relevant refracted ray reaches 90°. Setting its sine to 1 gives αc1 = arcsin(cW / cL) for the first (longitudinal) critical angle and αc2 = arcsin(cW / cS) for the second (shear) critical angle. A ratio greater than 1 means that critical angle does not exist for the entered velocities. At or beyond the second critical angle, this tool suppresses the through-thickness shear-path results.
Source: Evident, Ultrasonic Flaw Detection Tutorial: 2.5 Wave Front Dynamics. This is a ray model; it does not calculate beam spread, transmission amplitudes or surface-wave paths.
Assumptions and use limits
Use a flat, parallel-sided plate with a uniform, isotropic velocity and a calibrated angle and beam index point. This tool supports only the first two legs. Curved surfaces, anisotropy and mode conversion at reflections need a different model. Reference velocities are starting values, not a calibration: confirm the material, temperature and actual wedge velocity against your procedure.